A matsayin jagoraPVC Profile Extrusion Machine manufacturer, Qiangshengplas ya fahimci rikitattun tsarin extrusion da kalubalen da ka iya tasowa. A cikin wannan labarin, za mu magance takamaiman tambaya mai karatu game da al'amurran da suka faru a lokacin extrusion na cakuda dauke da LDPE da yashi. Ta hanyar nazarin matsalolin da bayar da madadin mafita, muna nufin ba ku ƙarfin haɓaka aikin masana'antar ku da samun sakamako mai nasara.
Kalubalen Mai Karatu:
Mai karatu ya gano ƙalubalen farko guda uku yayin aikin fitar da su:
Rabewar Yashi:Yashi ya rabu da LDPE saboda bambance-bambancen yawa, yana haifar da toshewa da ƙara yawan nauyin motar akan extruder.
Yawo da Gas:Cakuda mai zafi (kimanin 200°C) yana nuna yawan kwarara da iskar gas yayin latsawa, yana haifar da ɗigowa daga ƙura.
Nakasar Bayan Mold da Tsagewa:Fale-falen fale-falen suna bayyana cikakke da farko amma sun lalace kuma suna fashe bayan ɗan lokaci, suna lalata siffarsu da ƙawa.
Sake Tunanin Hanyar: Madadin Hanyoyin Ƙirƙira
Babban shawarwarin ya ƙunshi maye gurbin matakin extrusion tare da tsari na farko. Anan ga ɓarna na madadin hanyar:
Ƙirƙirar Fom na Farko:Haɗa da narka masu ƙira zuwa cikin sifofin da aka riga aka tsara waɗanda ke riƙe isassun kayan don samfuran ƙarshe da yawa. Ana iya yin wannan a cikin jirgin ruwa mai sauƙi.
Sanyaya da Pre-Caji:Bada pre-forms suyi sanyi gaba daya. Sa'an nan kuma, yanke su cikin ƙananan cajin da aka rigaya ta amfani da wuka mai zafi ko yankan ruwa.
Ƙarƙashin Ƙarƙashin Zazzabi:Yi amfani da dabarar gyare-gyaren matsawa a ƙananan zafin jiki don danna cajin da aka rigaya a cikin surar tubali na ƙarshe.
Amfanin wannan hanyar:
Yana kawar da Abubuwan da suka danganci Yashi:Ta hanyar gabatar da yashi bayan haɗuwa na farko, kuna kawar da matsalar rabuwa a cikin extruder kuma ku rage lalacewa akan kayan aikin yankan da gyare-gyare.
Ingantattun Ikon Gudanarwa:Ƙananan gyare-gyaren yanayin zafi suna ba da iko mafi kyau akan kwararar kayan aiki, rage raguwa yayin latsawa.
Rage Hatsaniya:Ƙananan yanayin zafi da ƙarin haɗuwa iri-iri suna taimakawa hana nakasar ƙwayar cuta da fashe sakamakon rashin daidaituwa na raguwar kayan daban-daban.
Wahayi daga Kafaffen Dabarun:
Rubutun Ƙirƙirar Ƙirar Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙarƙashin Ƙirar Sheet (SMC) Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararrun Ƙwararrun Ƙimar Sheet Molding Compound (SMC):Wannan hanyar da aka fi amfani da ita tana amfani da filler fiberglass maimakon yashi kuma tana ba da irin wannan tsari don ƙirƙirar sassa masu haɗaka. Binciken SMC na iya ba da fa'ida mai mahimmanci don tsarin da aka riga aka tsara ku.
Ƙarfafa Zafi:Wannan fasaha yana nuna tasirin pre-forms a cikin tsara kayan zafi ta hanyar gyare-gyaren matsawa.
Haɓaka Matsalolin Gyaran Matsi
Sarrafa zafin jiki:Yi amfani da Zazzaɓi mai laushi na Vicat da zafin zafin naƙasa zafi na kayan ku don tantance madaidaicin zafin kayan aikin matsi. Wannan yana tabbatar da kwararar kayan da ta dace kuma yana rage raguwa.
Latsa Tonnage da Pre-dumama:Yi amfani da ƙididdiga dangane da girman fom ɗin da aka riga aka yi da kaddarorin kayan aiki don saita ton ɗin latsa mai dacewa da zafin zafin jiki na zafin jiki don ingantaccen matsi.
Zaɓuɓɓukan sanyaya Mold:Yi la'akari da kayan aikin da aka riga aka yi sanyi ko kuma ɗan ƙaramin zafin da aka riga aka yi don samun tauri mai kyau akan matsawa.
Ƙarin La'akari don Haɗin Yashi:
Idan hada yashi yayin matakin fitar ya zama dole, bincika tsarin "Sheet Molding Compound". Anan, ana fitar da robobi da farko, sannan kuma a yi amfani da yashi da kuma robobi na ƙarshe kafin matsawa. Wannan hanya tana haɓaka mafi kyawun rarraba yashi kuma yana rage lalacewa akan kayan aiki.
Kammalawa
Ta hanyar aiwatar da waɗannan hanyoyin masana'antu madadin da haɓaka sigogin gyare-gyaren gyare-gyare, za ku iya inganta tsarin samar da ku sosai. Maye gurbin matakin extrusion mai matsala da amfani da pre-forms yana ba da ingantacciyar mafita da sarrafawa. Bugu da ƙari, bincika ingantattun dabarun kamar SMC da ƙirƙira mai zafi suna ba da kwarin gwiwa mai mahimmanci. Mu aQiangshenglassun himmatu wajen tallafawa nasarar ku. Yayin da muke ƙware a Injin Faɗar Bayanan Bayani na PVC, mun fahimci faffadan kera robobi kuma muna farin cikin raba iliminmu da ƙwarewarmu. Idan kuna da wasu ƙarin tambayoyi ko buƙatar taimako don haɓaka tsarin samarwa ku, da fatan a yi shakka a tuntuɓe mu.
Lokacin aikawa: Juni-21-2024